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產(chǎn)品介紹

次高頻逆變直流點焊機是我公司研制生產(chǎn)的一種全新的電阻焊機。該產(chǎn)品采用目前世界上最先進的高頻逆變技術(shù)、全橋軟開關(guān)技術(shù)和DSP數(shù)字控制技術(shù)；輸出頻率一萬赫茲。具有變壓器體積小、輸出功率大、焊接成型好、焊接飛濺少、控制精度高等特點。在焊接多層鍍鋅鋼板和高強度鋼板時，不但焊點質(zhì)量好，而且可以做到基本無飛濺。本產(chǎn)品共獲得國內(nèi)發(fā)明專利四項，實用新型專利十五項，軟件著作權(quán)證書三項，另有兩項國際發(fā)明專利正在接受專利指定國的審查。

該產(chǎn)品具有以下特點：

1、變壓器體積小，重量輕，不但實現(xiàn)了變壓器和焊鉗的一體化，也有利于減輕機器人焊鉗的整體重量。

2、焊鉗伺服電動缸可采用進口的中空電機，也可以采用我公司自主研發(fā)并獲得多項專利的電動缸。進口的中空電機采用行星滾柱絲杠，其使用壽命是普通滾珠絲杠的5-10倍。我公司生產(chǎn)的電動缸結(jié)構(gòu)設計合理，噪音低，剛性強，使用壽命長，維護簡單。

3、獲得多項外觀專利的機器人焊鉗本體，采購航空鋁加工，剛性好，強度高，變形量小，對提高焊接質(zhì)量，起到了很好的保障作用。

4、焊接主機與機器人通訊采用DEVICENET協(xié)議，也可根據(jù)用戶要求，配置個性化通訊模塊。

作為國家十二五重大專項“基于機器人的汽車焊裝自動化生產(chǎn)線”項目的承擔者之一，次高頻電動伺服機器人專用直流點焊機已經(jīng)被一汽轎車公司的D009車型的地板線、M3車型的主焊線等多款車型采用；該產(chǎn)品還于2013年成功中標上海通用汽車D2UX平臺機器人點焊機項目，數(shù)十臺次高頻逆變直流機器人專用電動伺服點焊機，專門用于該項目的高強度鋼板焊接。

The High frequency inverter DC welding machine is our company to develop and produce new kind of resistance welding machine. The device is the most advanced high-frequency, full-bridge soft switching inverter technology technology and DSP digital control technology, output frequency of 10,000 Hz. Transformer welding forming of small size, high output power, well, less spatter, high control precision. When welding multi-layer of galvanized steel and high strength steel,not only the solder quality, and we can do the basic emission-free. The product won four national invention

patents, fifteen utility model patents and three software copyright certificate and another two international patents under patent review of the designated State.

The device has the following characteristics:

1. transformers are small, light weight, not only to achieve the integration of transformer and electrode holder, and also help reduce the overall weight of robot welding clamp.

2. hollow motor gun retract servo linear actuator can be imported, can also takethe company independent research and development and a number of patented linearactuator. The hollow motor adopts imported roller screws, its service life is 5-10 times the ordinary ball screw. I produced the electric cylinder structuredesign, low noise, strong rigidity, long service life, easy maintenance.

3. won a number of design patents of robot welding clamp body, procurement ofaviation aluminum processing, good rigidity and high strength, deformation issmall, to improve the weld quality, and played a positive role as a safeguard.

4. welding and robot communications hosts using the DEVICENET Protocol, also according to user requirements, configure a personalized communication module.

As national Twelve-Five major special "based on robot of car welding loaded Automation line" project of bear who one, times HF electric Servo Robot dedicated DC spot machine has was Faw sedan company of D009 models of floor line, and M3 models of main welding line, variety models used; the equipment also Yu 2013 success bid Shanghai General car D2UX platform robot spot machine project, dozens of inverse changed DC robot dedicated electric servo spot machine,

specifically for the project of high strength plate welding.